In this project Domin, Aston Martin and Cranfield aim to demonstrate at high technology readiness level (TRL6) key enabling technology to move to a truly optimised 4-corner electric vehicle actuation system. Whilst there has been significant investment in electric motor technology, other key systems (eg braking, suspension, steering) remain undeveloped and reliant on central hydraulic systems. We will demonstrate on-vehicle a highly innovative and integrated solution for a full active suspension and brake-by-wire system, with the potential to unlock significant benefits for a full electric vehicle architecture, including ~10% range extension across a WLTC.

The MACE project builds upon previous successful feasibility study and proof of concept research projects to deliver an ultra-lightweight solution for producing complex, feature rich load bearing structural panels reinforced with recycled carbon fibre. The project will further develop the materials and production processes for cost effectively manufacturing panels capable of being used in structural and semi-structural applications. Production approaches catering for niche to high volume requirements will be considered. A full carbon fibre production readiness BIW of optimized weight, cost and performance will be built and demonstrated on a prototype zero emission Morris Commercial Van, the Morris JE.

Building upon the NVN PoC project and further “real-world” development throughout the APC TDAP Programme, advancing the technical/manufacturing readiness of an aerodynamic energy efficiency concept, to be delivered on a first responder hybrid motorcycle application.

Proven, on high speed demonstrator, to be 69% aerodynamically more efficient than the best production motorcycle the concept significantly improves range.

The collaborators will develop, document and productionise a city motorcycle incorporating the patent granted aerodynamic concept and bolt on hybrid, accelerating the supply chain and manufacturing processes toward full production readiness. The motorcycle will progress to market in 2022 following successful project completion.